How to Customize Sugarcane Pulp Molded Dinner Plates
Professional OEM/ODM Customization Services for Eco-friendly Tableware
We specialize in providing OEM, ODM, sample customization, design customization and all-round customization services for sugarcane pulp molded dinner plates. As a member unit of the China Food Packaging Industry Association, we have a complete production system and rich experience in customizing sugarcane pulp products.
Detailed Explanation of Customization Process
After the client provides the design drawings or samples, our engineering team will complete a comprehensive assessment within 5 working days: Analysis of the rationality of the structural design, evaluation of the feasibility of mold production, suggestions for optimizing material ratios, and precise calculation of production costs. According to the GB/T 36787-2018 standard for paperboard molded tableware, ensure that the product design complies with industry norms.
1. Design Submission and Technical Evaluation
After the client provides the design drawings or samples, our engineering team will complete a comprehensive assessment within 5 working days to ensure that the product design complies with industry norms according to the GB/T 36787-2018 standard for paperboard molded tableware.
2. Customization Plan Confirmation
Work with the customer to determine the following customization elements: Product Size (18-32cm diameter dinner plates), Thickness Control (1.2-2.0mm, tolerance ±0.15mm), Color and Texture (using food-grade dyes to maintain natural fiber texture), Logo Production (relief or printing techniques), and Functional Design (anti-slip edges, reinforced structure).
3. Sample Development Phase
Sample production cycle: 10-15 working days. Sample cost: Charged based on complexity with refund for bulk orders exceeding 50,000 yuan. Sample quantity: 5-8 samples provided for testing purposes.
4. Mold Manufacturing Phase
After sample confirmation, mold production begins: Mold material (45# steel or higher grade), Production cycle (25-35 working days), Mold accuracy (±0.1mm), Service life (ensuring more than 300,000 cycles).
5. Pilot Production and Quality Verification
After the molds are inspected and found to be qualified, pilot production will commence: Pilot production quantity (300-500 pieces), Quality inspection items include dimension accuracy testing, load-bearing performance test (≥ 3kg), waterproof and oil-resistant performance verification, and composting degradation performance test.
6. Mass Production
Mass production commences after passing quality verification: Daily production capacity (30,000-50,000 pieces), Quality control (full-process quality tracking system), Production environment (temperature and humidity controlled workshop).
7. Quality Assurance System
Strictly implement the ISO22000 food safety management system: Raw material inspection (testing of each batch of sugarcane pulp raw materials), Process control (100% inspection of key processes), Product inspection (execution of AQL sampling standards), Certification guarantee (certified by BPI and DIN CERTCO).
8. Delivery and Services
Production cycle: 20-30 days after order confirmation. Packaging solution: Biodegradable packaging materials. Logistics delivery: Guaranteed by professional logistics team.
Detailed Customization Guide
Before customization, please confirm the following requirements to ensure the best customized solution for your needs.
Clarify Product Requirements
Before customization, please confirm: Usage Scenarios (catering delivery, supermarket retail, specific events), Food Packaging (cold food, hot food, oily food), Performance Requirements (waterproof and oil-resistant levels, load-bearing requirements), Appearance Requirements (color shade, texture effect, logo style), and Certification Requirements for the target market.
| Material Formula | Composition | Application |
|---|---|---|
| Standard Formula | Sugarcane juice 80% + Bamboo pulp 15% + Additives 5% | General purpose |
| Enhanced Formula | Sugarcane juice 75% + Bamboo pulp 20% + Reinforcing fibers 5% | Heavy duty use |
| Economical Formula | Sugarcane juice 85% + Bamboo pulp 10% + Additives 5% | Cost-sensitive applications |
Material Ratio Suggestions
Based on usage requirements, we recommend the following formulas: Standard Formula (Sugarcane juice 80% + Bamboo pulp 15% + Additives 5%), Enhanced Formula (Sugarcane juice 75% + Bamboo pulp 20% + Reinforcing fibers 5%), and Economical Formula (Sugarcane juice 85% + Bamboo pulp 10% + Additives 5%).
Design Support Services
We offer professional design support including free 3D renderings, structural strength optimization, production cost optimization, and rapid sample production to ensure your design vision is perfectly realized.
Quality Inspection Standards
The product must pass the following comprehensive tests to ensure quality and safety standards.
1. Physical Performance Testing
Dimension Accuracy (±0.3mm), Load-bearing Strength (≥3kg), Drop Test (no damage at a height of 0.8m).
2. Safety Performance Testing
Heavy metal content (compliant with GB 4806.8-2022), Fluorescent substances (not detected), Microbial indicators (compliant with GB 14934-2016).
3. Performance Testing
Temperature Resistance Test (-18℃ to 100℃), Leakage Prevention Test (no leakage after holding liquid for 2 hours), Microwave Compatibility Test (no deformation after 800W/2 minutes exposure).
Production Cycle Explanation
Sample stage: 10-15 working days. Mold production: 25-35 working days. Batch production: 20-30 working days. Expedited service available to shorten the total cycle by 40%.
Minimum Order Quantity
Set according to product type: Standard products (3,000 pieces), Custom designs (8,000 pieces), Special specifications (15,000 pieces).
Our Advantages
We provide comprehensive advantages in technical capabilities, production capacity, and certification qualifications.
Professional Technical Capabilities
12 experienced engineers with over 8 years of experience in paperboard molding, 6 professional design team members, and 10 quality control team members.
Production and Manufacturing Capacity
15 fully automated pulp molding production lines, 3 precision mold processing centers, and 8,000 square meters of standardized production workshop.
Certification Qualifications
ISO22000 Food Safety Management System, FSC Forest Certification, BPI Biodegradable Certification, LFGB Food Contact Materials Certification.
Service Commitment
We are committed to providing the highest quality service: Quality Assurance (product pass rate ≥ 98.5%), Delivery Time Commitment (on-time delivery rate ≥ 97%), Service Commitment (12-hour technical response), and After-Sales Commitment (quick handling of quality issues).
Please feel free to inquire about the customization details. We will provide you with professional customized solutions for sugar cane pulp dinner plates.